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Mechanical Engineering Case Study

Concept to Manufacturing Support to a Yarns & Fabric Manufacturer, Germany

The Client
Process Yarns and Fabric Manufacturing, Germany

The Objective

To conceptualize, model and implement the plant layout for manufacturing process yarns and fabric reinforcement for rubber industry

The Solution

The overall project was accomplished by a team of 5 engineers and draftsmen in six stages. The manufacturing requirements and plant resources were identified, based on which the conceptual model was developed. The plant layout with general arrangement of equipment was finalized collaborating with the client. The structure design was also analyzed through simulation tools before actual implementation. Through the use of CAD tools, equipment prototypes were developed and manufactured simultaneously. Extensive support was provided for manufacturing support as well as erecting the plant successfully.

Concept to Manufacturing

As an engineering solutions provider to organizations globally, a leading process yarn and fabric manufacturer from Germany approached us for a comprehensive concept to manufacturing solution, in order to setup the manufacturing plant for production. Hi-Tech’s team of engineers and draftsmen collaborated with the client to conceptualize the layout, considering the available resources, costs, site space and production capacity required.


Engineering Solution

The overall project was separated into six stages:

Based on the project specifications, the concept was first idealized with sketches and preliminary design calculations to identify general arrangement layout. Through CAD tools, the layout was modeled and finalized after several modifications.

A 3D layout was also prepared for better understanding and visualizing the arrangement of equipments. The structure modeled was also analyzed using simulation tools to identify the effects of actual loading conditions and design modifications required.

For prototype manufacturing of equipments, detailed shop floor drawings were prepared and actual prototypes were developed followed by an onsite quality check.

Hi-Tech also assisted in developing manufacturing drawings and supported the plant erection team to implement the finalized CAD model into actual layout.


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